Building Airstreams

Originally, our itinerary would have taken us directly from Cleveland to Pittsburgh, but after phoning Airstream’s Factory Service Center, and learning of an available repair appointment, we redirected Jennifer (our GPS avatar) to plot a course for the western border of Ohio. 

Although we were headed in the opposite direction, it was a small price to pay to fix the damage sutained to the right-side wheel well from a blown Goodyear Marathon tire in Sault Ste Marie, Ontario (see Blowout!).

Shredded tire

Located between Ft. Wayne, IN and Columbus, OH at the intersection of State Routes 274 and 65 sits the village of Jackson Center with a population of nearly 1,500 people, whose largest employer is Airstream with 730 workers.

factory exterior

In 1952, founder Wally Byam, migrated to Jackson Center from Los Angeles with visions of expanding the output of his iconic brand.

Wally and Stella (2)

Sixty-seven years later, Airstream continues its hand-built tradition of America’s longest tenured travel trailer, and now awaits completion of its state-of-the-art 750,000 sq-ft eco-friendly facility by year’s end, which should help correct the current 2,400 trailer shortfall.

When Leah and I arrived, we were overwhelmed by dozens of Airstreams–from its earliest incarnation,

1930s Airstream

1930 Airstream

to several vintage varities,

Wally and Stella's golden ride

Vintage 19

Airstream 345

to newest production models–

Airstream park (2)

all towed across America with a wide array of boo boos,

gutting a classic

junk pen

and lining the parking lot in need of attention and TLC.

repair lot

After confirming my appointment with Amica Insurance Company–who contracted for an adjuster to appraise the damage upon our arrival on Friday morning–I checked in with Customer Service, and registered for the afternoon tour of Airstream’s currrent manufacturing facility.

Customer Lounge

We were joined by 50 additional visitors and Don Ambos, a 60-year veteran of Airstream who retired as a line worker, but currently curates the 2-hour tour–from components to assembly.

Don Ambos

Currently, Airstream builds 72 travel trailers every week…

Furniture assembly

galley build

forms cutter

curving the walls

chassis build

shells

 

wiring

assembly

final assembly

finishing

…and 13 Class B Motorhomes every week.

Atlas

By the time the tour had ended, our trailer had already been towed to the on-site Terraport, where we stayed the next two nights with full hook-up at no extra charge ($10/day for visitors)!

terraport

The Airstream factory tour runs every day at 2pm from Monday through Friday, although on Friday, the production cycle only runs half a day, so goggles and eye protection are not required.

 

 

After traveling over 50,000 miles behind the wheel of my F-150, with my Flying Cloud 27-FB hitched behind me, I can’t image a better tandem for comfort, performance, and durability.

Awards

And having witnessed the assembly of both truck and trailer (in Dearborn, MI and Jackson Center, OH, respectively) I am reassured that Made in America matters.

banff-ca-2.jpg

Transitioning to Home

You’ve entered a place between time and space, where time slows down and place takes hold.

What was familiar and old no longer competes against the news of the day, or the sound of early morning commutes.

Peace and quiet can be found between voices listening for what comes next–

Stopping for a moment to find context in a world that embraces meaning, but defies reason;

To connect with basic needs, where less is required, and more is inspired;

And giving up the drive, only to arrive at a point where you are already there.

As such, much more may come from wanderlust.

Blogger’s Preamble

This trip has been in the planning stages for the better part of two years, but it’s been a vision of mine for over 30 years. Two things I realized early on: I’d have to wait until I retired, and I’d have to find someone compatible enough to join me on this wacky adventure. I’m happy to report that both conditions have been met.

Most importantly, Leah and I have been together for nearly 12 years because we forgive each other’s most embarrassing moments and tolerate each other’s most defining idiosyncrasies. We have become formidable collaborators regardless of our separate opinions and talents. Our curiosity knows no boundaries, and our appreciation of the “great outdoors” is a driving force to explore the outer limits.

We spent four weeks together last summer romping through Alaska and Yukon in preparation for this trip. Our objective was simple: to still be talking to each other by the time we returned home. While there were some tense moments along the way, it was always the laughter that eased every crisis. By passing this test, it allowed us to set our sights on bigger goals.

Of course, all of this became possible by my retiring from the NYC Department of Education after eleven years of teaching high school to students with special needs. Teaching Special Education was not a calling; it was an assignment. By enrolling and being selected into the 2006 cohort of the Teaching Fellowship, I was introduced to an urban population of teenagers that collectively knew the struggles of academic failure, the isolation of being different, the limits of parental/guardian support, and the epic challenge to be better than everyone’s expectations.

It wasn’t easy. There were a few victories along the way, but way too many disappointments made more disappointing by a system that lost its way. Too often, colleagues of mine were reminded by administrators that “It’s all about the kids,” yet the rhetoric always exceeded the reality. I’ve seen my share of budget misappropriations, bully pulpit principals, invisible discipline accountability, and city denial. I’m sure it wasn’t always this way, because I’ve met so many great teachers during my tenure who would do anything for their students, and leverage their students’ successes in order to continue teaching. Yet, it was enough to make me weary and yearn for more.

This trip is all about yearning for more. It’s about discovery, reflection and purpose.